Preparation & Chopping Fields
A chopper pump is which is equipped with a cutting system to facilitate chopping/maceration of solids that are present in the pumped liquid. The main advantage of this type of pump is that it prevents clogging of the pump itself and of the adjacent piping, as all the solids and stringy materials are macerated by the chopping system. Chopper pumps are typically equipped with an electric motor to run the impeller and to provide torque for the chopping system. Due to its high solids handling capabilities, the chopper pump is often used for pumping sewage, sludge, manure slurries, and other liquids that contain large or tough solids.
A chopper pump is operated by a drive unit which turns the impeller and the cutting system. An open impeller design is used to successfully pass the macerated solids or thick slurry. A set of hardened steel cutters is installed externally to the pump suction in order to macerate all solids prior to entering the hydraulic parts of the pump. A chopper pump should not be confused with a grinder pump, which uses its impeller as part of the cutting mechanism. Grinder pumps are typically used for light weight sewage applications, whereas chopper pumps are used for tough solids handling applications. The chopping system consists of a set of rotating cutters that are keyed to the shaft and work in conjunction with the stationary cutters, which are bolted to the suction plate. A system of mechanical seals are used to prevent the pumped liquid from entering the motor. The pump can either be connected to a pipe, flexible hose or lowered down a guide rail so that the pump sits on a coupling foot (aka base elbow), thereby connecting it to the discharge pipe.